1. THE EZ FLEXX BRICKING MACHINE (FDEOR / FDMOR)
The Premium Ez Flexx is a double arch brick lining machine that adjusts for kiln diameters ranging from 3.8M to 7.6M with a maximum range of 2.2M for a single machine. It features hydraulic jacks, screw jacks, and arch hinge connections allowing for the quickest and easiest machine adjustments in the cement kiln refractory industry – with NO hardware to change. The Premium EZ Flexx has a 17 foot (5.2M) deck with standard fall guards or optional heavy duty fall guards.
The 15,000 lbs (6,8100kg) live load frame capacity allows for three pallets of brick and a refractory crew – the largest deck in the industry. The arch trolley glides up and down the work deck on an integrated rail system. Incorporated into the trolley is an ergonomic stair step to lessen worker fatigue. As with all our brick lining machines, the EZ Flexx is designed with a cut away center section in the front arch to allow easy access to the key section. Our machine has a set of two 3-Way Master Valves. Positioned on the down kiln and up kiln arches, the 3-way air valves allow for rapid advancement up the kiln by engaging or releasing cylinders simultaneously or individually without resetting.
2. ECON-O-RING (ECOR)
The Econ-O-Ring (ECOR) is an adjustable, economically priced, medium duty machine designed to service kilns from 8′-0″ through 12′-0″ inside brick diameter (2.4m through 3.7m). The ECOR is a double arched adjustable bricking machine. With a unique adjustable frame system multiple hinged arch sections. This allows the ECOR to be adjusted to many different diameter combinations within its range.
The ECOR was designed for smaller kiln diameters. The ECOR comes complete with an assembly guide and sizing chart to assist you in determining the proper arch sections and adjusting the frames to the proper bricking diameter. It is manufactured out of lightweight aluminum and can be assembled in 30 minutes once inside the kiln. The ECON is constructed in small components and can be handled by two people. The machine is designed to fit into limited access kilns and can install insulated and active brick in lime kilns.
3. MINI ECON-O-RING (MECOR)
The Mini Econ-O-Ring (MECOR) is an adjustable, economically priced, small duty machine designed to service kilns from 47″ (1.2M) to 98″ (2.5M) kiln diameter. The MECOR is a single arched adjustable bricking machine. Mini Econ-O-Ring can be used in burning chambers for paper mill drying kiln, tertiary return duct in a cement plant, satellite cooler tubes on a cement rotary kiln, and small vessel, kilns and furnances.
The MECOR comes complete with an assembly guide and sizing chart and has 6″(150mm) pneumatic cylinder stroke. It is manufactured out of lightweight aluminum and can be assembled in 30 minutes once inside the kiln. The MECON is constructed in small components and can be handled by two people. The machine is designed to fit into limited access kilns.
4. TORPEDO LADLE BRICKING MACHINE
This bricking machine is designed for installation of refracotry in torpedo ladles for the steel industry. It replaces old fashion wood form and wedges and greatly reduces set-up and installtion time. The machine is designed and fabricated out of 6061-T6 aircraft aluminum with custom Aluminum Perf-O-Grip Planking and a 2,722 kg (6,000 kg) net capacity aluminum frame with rails to support trolley. Custom made flex arch with flexible hinge connections to allow arch wings to adjust toward and away from kiln wall Arch stabilizer post to adjust proper distance of arch from shell.